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Come along with Eric O. at the SMA shop as he replaces the fuel pump assembly in this 2007 Hyundai Sonata V-6. This one came in the shop with an EVAP leak and he located the leak to be coming from the top of the fuel tank. It is very common on these to crack the top of the fuel pump because the retaining ring gets rusted and "swells" up breaking the plastic. Enjoy!
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Disclaimer:
Due to factors beyond the control of South Main Auto Repair, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. South Main Auto Repair assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. South Main Auto Repair recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of South Main Auto Repair, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not South Main Auto Repair.

48 thoughts on “Hyundai sonata – fuel pump”
  1. Avataaar/Circle Created with python_avatars Jonathan Kennedy says:

    What made u change the fuel pump?

  2. Avataaar/Circle Created with python_avatars romie426 says:

    Great video, I’ve don’t this twice already. Just curious, where is the separate fuel filter on that car? Not the one inside the fuel pump, the external one…

  3. Avataaar/Circle Created with python_avatars BaldPipeSmoker says:

    It drives me crazy how auto manufacturers do not line up parts with the access hole! Why the hell do they do that? 🤷‍♂️

  4. Avataaar/Circle Created with python_avatars brandon malker says:

    2004 donate gl

  5. Avataaar/Circle Created with python_avatars brandon malker says:

    Do u have a answer for not getting power to fuel pump

  6. Avataaar/Circle Created with python_avatars Marvin McCollum says:

    What happened to the BRASS so you would not have a spark?

  7. Avataaar/Circle Created with python_avatars James Regan says:

    Thanks probably gonna have to do this soon

  8. Avataaar/Circle Created with python_avatars James Regan says:

    Just weld a nut to it then youd have a spot for the air hammer lol

  9. Avataaar/Circle Created with python_avatars Antonio Claudio Michael says:

    Pig Mats Are amazing Aka Diapers As Eric O always Says Like the Word Diapers better than Pig mats Coming along So Smooth Not It's fighting you all the Way @SouthMainAutoRepairLLC

  10. Avataaar/Circle Created with python_avatars Juan Higareda says:

    People ask why I don't wrench full time? My hands hurt

  11. Avataaar/Circle Created with python_avatars bob vorn says:

    Imagine just blowing all that dust and rust all up into your gas tank…. This is why I do all the work my self little things like this cause major damage

  12. Avataaar/Circle Created with python_avatars Kenny Domino says:

    You hit me and like 100‚000 mfers at the same time you must some big nutz for that type shit

  13. Avataaar/Circle Created with python_avatars Joshua Liska says:

    That's easy compared to 2012 optima. I was watching to see what u did with the hose on the inside. Because it was such a dick.

  14. Avataaar/Circle Created with python_avatars Delvan Polelonema says:

    So how much would something like be in price?? Cause my 2000 Hyundai Sonata needs a new fuel pump

  15. Avataaar/Circle Created with python_avatars Adam Flores says:

    Thank you so much for this video

  16. Avataaar/Circle Created with python_avatars Juma Mahmood Albalushi says:

    Great job

  17. Avataaar/Circle Created with python_avatars SIPP 42 says:

    Air chisel 🤔🤔🤔

  18. Avataaar/Circle Created with python_avatars Miguel M says:

    Eric can you please tell me how you smoke test this car? I have same car with awful gas smell when turn on in the back, I did believe Same problem, I installed fuel pump and gas cap and, still same I tried to smoke test using the purged valve in the engine bay and closing the canister vent valve and I can't find any smoke, I also looked at the fuel pump for a cracked leak and nothing so I just replaced the fuel pump and still the smell, did I hooked up the smoke machine incorrectly? Please help, newbie here, machine is a Zurich highest value from harbor freight, It does have the features to turn the appropriate valves on and off, thanks from Chicago, wish you lived closer to Chicago

  19. Avataaar/Circle Created with python_avatars Carlos Williams says:

    What year is the sonata you are working on?

  20. Avataaar/Circle Created with python_avatars Jhonny ShadeTree says:

    I woulda been grabbed the pry bar and Slade hammer jaja

  21. Avataaar/Circle Created with python_avatars Fernando says:

    No balls no glory, great video.

  22. Avataaar/Circle Created with python_avatars Lord Zero says:

    This is the video I needed, thank you a ton Sir.

  23. Avataaar/Circle Created with python_avatars Rile Plumb II says:

    Thank you really helped out great video

  24. Avataaar/Circle Created with python_avatars Thinman says:

    Easy to dislike fuel pump lock rings. Buy the special tool, lock ring rusted in and still end up with the air hammer. Thanks Hyundai, GM, et al.

  25. Avataaar/Circle Created with python_avatars LØRĐ*HÅΜŽÀ Dbdb says:

    صناعه امريكيه معقده وفاشله

  26. Avataaar/Circle Created with python_avatars David Mendez says:

    That’s the sending unit not the pump this video should be labeled fuel sending unit

  27. Avataaar/Circle Created with python_avatars K G says:

    Yow…. You Da Man Bro

  28. Avataaar/Circle Created with python_avatars UndyingFern says:

    Great video, I don't have that chisel thing, I wonder If I could get mine off with a hammer by hand… thanks man!

  29. Avataaar/Circle Created with python_avatars Chavez Stephens says:

    I have a 2004 hyundai and its keeps cutting while I'm driving also smell gas is it because of my fuel pump?

  30. Avataaar/Circle Created with python_avatars the jerk says:

    I just watched that

  31. Avataaar/Circle Created with python_avatars 1337penguinman says:

    My guess why they changed the design is so they can use it for multiple vehicles. Or at least that particular part. Cut down on manufacturing cost.

  32. Avataaar/Circle Created with python_avatars Fabio Monasterolo says:

    I have a 2006 sonata check engine light on w full tank.
    When tank go around 1/2 go off
    Code is P0133 lean condition in upstream o2 sensor
    replace o2 sensors,air intake sensor and cat converter a year ago.
    When ligh come a month ago i swich back to the old upstream o2
    Didn't fix the issue
    No visible leaks in injectors all of them click evenly.
    No fuel smell in the oil
    I like to do a smoke test and replace temp sensor.
    I will replace the fuel pressure sensor also (feel this is the problem)
    Any ideas?

  33. Avataaar/Circle Created with python_avatars James Wood says:

    A little bit of panther pee!!!

  34. Avataaar/Circle Created with python_avatars Esteban Martinez says:

    We replaced fuel pump. But the quick connect failed and pops off. Can the plastic quick connect be replaced and is it fairly easy?

  35. Avataaar/Circle Created with python_avatars Greg778 says:

    Get the torch out 😂

  36. Avataaar/Circle Created with python_avatars Shane Harrison says:

    Worked like a dream

  37. Avataaar/Circle Created with python_avatars Matt ross says:

    Perfect time to smoke RIGHT? 😛

  38. Avataaar/Circle Created with python_avatars Tammy Russell says:

    Thank you for this video now I know which one of the pumps to order. Every time I put in the specifics of my Hyundai Sonata it shows so many different fuel pumps.

  39. Avataaar/Circle Created with python_avatars Tim Vittetoe says:

    I ran into that same problem….I cut myself a smal wooenl wedge about 1-1/2" long, about 1/2" thick …put it next to the flange and used a flatbar to pry it under the flange

  40. Avataaar/Circle Created with python_avatars 3rdzodiac says:

    Man you're hilarious.

  41. Avataaar/Circle Created with python_avatars Michael Norris says:

    I know this video is three years old. I am about to do this on a 2010 Sonata GLS. I have watched several videos and think this is the best one. I will report back on the project when I finish.

  42. Avataaar/Circle Created with python_avatars wakeemupnish says:

    loved the vid thank u

  43. Avataaar/Circle Created with python_avatars Andre Carbin says:

    Hell it worked out for me i was successful at replacing fuel pump with the help of this video

  44. Avataaar/Circle Created with python_avatars DoorDash Hussleman says:

    How do you disable the fuel pump, first ?

  45. Avataaar/Circle Created with python_avatars DZ302 says:

    Thanks. It took me a long time to do it, but I got it done with your help. The pump I bought on Ebay came with a new line to match the pump.

  46. Avataaar/Circle Created with python_avatars Nick Saini says:

    Hi there can you make a video on 2009 Hyundai Sonata 2.4l water pump replacement.
    Thanks

  47. Avataaar/Circle Created with python_avatars videojeff01 says:

    Thanks. I appreciate the effort.